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Checklist for shipping pre-assembled training units

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This checklist is primarly for units prepared to be assembled and shipped for trainings

This checklist is prepared for training units that will be shipped elsewhere This is a checklist for use if you have already assembled a unit and need to ship it to another location. It is to ensure the recipient has all the components needed, and the kit will be functional.

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See the photos of these items lower in this page

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Short checklist for shipping

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Changes before shipment

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Critical support components that must be in box


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Photos and videos of the checklist items

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Checklist items before shipping


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Changes to make before shipment


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Ensure these critical items are included

Put them in a single bag.


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REMOVE the following components if present

MR-B3RB-BMF Base Mechanical Frame Assembly Guide

B3RB- Base Mechanical Frame Assembly. Mounting the base frame on the car.

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Introduction

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Base Mechanical Frame assembly

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Normally the MR-B3RB-BMF (Base Mechanical Frame) will be pre-assembled. Therefore, these instructions will NOT be needed and are included only for completeness.

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Note the MR-B3RB-BMF (Base Mechanical Frame) uses plastic clips and screws to hold the top circuit board plate in place. When preparing the kit MR-B3RB-M, these side clips will be discarded and replaced with larger plastic side plates. The side plates are part of the MR-B3RB-MUK (Mechanical Upgrade Kit) components including plastic front, rear, side and metal top and side covers.

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MR-B3RB-BMF (Pre-Production) assembly Video

Link:

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Bill of materials

Link:

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Procedure

  1. Gather the buggy aluminum cage, the PDB board and the PDB mount.

  2. Mount the PDB to the cage using the plastic mount and 8 M3x5 screws. Make sure you install the board with the right orientation, as the XT60 connector needs to be on the front of the car.

  3. Mount the subassembly to the car frame using 4 M3 F-F standoffs and 8 M3x5 socket head cap screws.

CONSOLE cable is attached to NavQPlus. Tuck it in place.
  • Invert LIDAR plate and lidar for shipping. Plastic Lidar Jack secure.
  • Battery alarm
  • ENSURE QDEC and RGB LED cable in place, other cables zip tied down and neat.
    ENSURE: DEBUG-CONSOLE cable on MR-CANHUBK344 attached and tucked in along side
    ENSURE: CONSOLE cable on MR-NavQPlus attached and tucked in along side
    APPLY Small Cognipilot sticker. Rear corner near MR-CANHUBK344 debug cable
    APPLY: Emcraft sticker. Middle flat plate between boards
    GPS module and mast disconnected and packaged up
    GPS module placed under front or rear for shipment
    Ready for shipment: Lidar and mount inverted. NXP logo applied to motor side cover, Medium Cognipilot logo applied.
    ENSURE in Pack: DCD-LZ (DEBUG+ Console board), FTDI USB-UART Cable, Segger Jlink
    Ensure in Pack: Console Cable for NavQPlus
    Esure in pack: low battery monitor
    EnsCognipilot Neuralprobe debug/console board
    Esnure in Pack: IX Industrial to RJ45 cable
    ADD: (Temporary) (1) unsoldered XT60 make connector
    REMOVE: USB-C to USB-A cable (use only USB-C to USB-C)
    REMOVE: Original RGB LED lighting cables (2)

    Install the 8 nut housings to the frame using an M3 locknut and a M3x8 screw per housing.

  • Install the 2 LED boards using two M3x8 screws and two M3 locknuts per board.

  • Install the top frame using 8 M3x5 screws.

  • https://a360.co/3T5l4Yiarrow-up-right
    https://a360.co/47FQWXSarrow-up-right
    Ensure rotating battery connector holder is free rotating

    Manufacturing Addendum

    This section is for items that may be useful for the end user, but are part of the manufacturing and kitting before the user gets a B3RB. They are not part of the normal assembly process.