Checklist for shipping pre-assembled training units
This checklist is primarly for units prepared to be assembled and shipped for trainings
This checklist is prepared for training units that will be shipped elsewhere
This is a checklist for use if you have already assembled a unit and need to ship it to another location. It is to ensure the recipient has all the components needed, and the kit will be functional.
See the photos of these items lower in this page
Short checklist for shipping
Changes before shipment
Critical support components that must be in box
Photos and videos of the checklist items
Checklist items before shipping
Changes to make before shipment
Ensure these critical items are included
Put them in a single bag.
REMOVE the following components if present
MR-B3RB-BMF Base Mechanical Frame Assembly Guide
B3RB- Base Mechanical Frame Assembly. Mounting the base frame on the car.
Introduction
Base Mechanical Frame assembly
Normally the MR-B3RB-BMF (Base Mechanical Frame) will be pre-assembled.
Therefore, these instructions will NOT be needed and are included only for completeness.
Note the MR-B3RB-BMF (Base Mechanical Frame) uses plastic clips and screws to hold the top circuit board plate in place. When preparing the kit MR-B3RB-M, these side clips will be discarded and replaced with larger plastic side plates. The side plates are part of the MR-B3RB-MUK (Mechanical Upgrade Kit) components including plastic front, rear, side and metal top and side covers.
MR-B3RB-BMF (Pre-Production) assembly Video
Link:
Bill of materials
Link:
Procedure
Gather the buggy aluminum cage, the PDB board and the PDB mount.
Mount the PDB to the cage using the plastic mount and 8 M3x5 screws. Make sure you install the board with the right orientation, as the XT60 connector needs to be on the front of the car.
Mount the subassembly to the car frame using 4 M3 F-F standoffs and 8 M3x5 socket head cap screws.
CONSOLE cable is attached to NavQPlus. Tuck it in place.
Invert LIDAR plate and lidar for shipping. Plastic Lidar Jack secure.
Add XT60 unsoldered male connector (Temporary addition)
Battery alarm
IX Industrial Ethernet to RJ45 cable
ENSURE QDEC and RGB LED cable in place, other cables zip tied down and neat.
ENSURE: DEBUG-CONSOLE cable on MR-CANHUBK344 attached and tucked in along side
ENSURE: CONSOLE cable on MR-NavQPlus attached and tucked in along side
APPLY Small Cognipilot sticker. Rear corner near MR-CANHUBK344 debug cable
APPLY: Emcraft sticker. Middle flat plate between boards
GPS module and mast disconnected and packaged up
GPS module placed under front or rear for shipment
Ready for shipment: Lidar and mount inverted. NXP logo applied to motor side cover, Medium Cognipilot logo applied.
Ensure rotating battery connector holder is free rotating
Manufacturing Addendum
This section is for items that may be useful for the end user, but are part of the manufacturing and kitting before the user gets a B3RB. They are not part of the normal assembly process.