First start-up

This page will explain some start-up messages, what to do when first using the BMS

First start-up messages

When first starting the BMS with the latest software the command line interface could look like the code snipping at the end of the page.

You can see that the version number is: bms3.6-10.0. this comes after "BMS version: ". Than it will begin doing self-tests.

• START means it will start testing that part or component

• PASS means that the test succeeded

• FAIL means the test did not succeed

Be sure to check the error messages as it could help finding out what is wrong, some errors explain why it went wrong and how you could fix it. It could be that you will get these messages:

CRC of saved data doesn't match!
Setting old values!
nothing/wrong saved!

These messages mean that the CRC of the saved data (the parameters) in flash doesn't match. This could happen when nothing is saved or when a new program is flashed in the microcontroller (and thus cleared the flash). Than it could be that you get the message "NVMS registers don't have the right value!". This means a register in the SBC needs to be written, but before this could take effect, it needs to restart the SBC, "Restarting!" is stated when it does this. Since the SBC supplies the microcontroller with its power, the microcontroller will restart as well.

NVMS registers don't have the right value!
SBC_CONF: 8 != 4
MTPNV_STATUS: RX0: 225, RX1: 1
overwritting NVMPS registers
START_UP_CTRL W: RX0: 230, RX1: 0
SBC conf ctrl W: RX0: 232, RX1: 8
Restarting!
CRC W: RX0: 234, RX1: 0

It could be that you get the message that the stackvoltage is too different from sum of cells, so there is a wrong n_cells number. This means that the actual connected cells are different than the entered number of cells (n-cells). The BMS will calculate what the amount of cell need to be, so to fix this, you can copy the command, like "bms set n-cells 6" from the example below. You can always configure the correct number of cells by typing "bms set n-cells x" where x the number of cells of the battery, that can be 3-6. After that type "bms reset" or press the button to reset the fault.

bcc_monitoring ERROR: stackvoltage too different from sum of cells!
stack: 21.799V cells: 11.069V
bcc_monitoring ERROR: wrong n-cells!
n-cells is currently 3
n-cells probably needs to be 6, if so, type "bms set n-cells 6"

You will get a warning if the battery temperature sensor is not enabled, "WARNING: battery temperature sensor is disabled!". To enable the battery temperature sensor see How to enable the battery temperature sensor.

"BMS main loop!" means the BMS has entered the main loop and will continue according to the main state diagram.

Each time the BMS enters a new mode, it will output this with "<mode> mode".

Here we can see an example of the startup text from the CLI:

BãEG
Starting BMS
             total       used       free    largest
Umem:        37280      10992      26288      26288
Starting can0
ifup can0...OK
BMS version: bms3.6-10.0
SELF_TEST mode
SELF-TEST LEDs: START
SELF-TEST LEDs: PASS
CRC of saved data doesn't match!
Setting old values!
nothing/wrong saved!
SELF-TEST GPIO: START
WARNING: Toggling PTE8 to high and back to low!
SELF-TEST SBC: START
NVMS registers don't have the right value!
SBC_CONF: 8 != 4
MTPNV_STATUS: RX0: 225, RX1: 1
overwritting NVMPS registers
START_UP_CTRL W: RX0: 230, RX1: 0
SBC conf ctrl W: RX0: 232, RX1: 8
Restarting!
CRC W: RX0: 234, RX1: 0
BãEG
Starting BMS
             total       used       free    largest
Umem:        37280      10992      26288      26288
Starting can0
ifup can0...OK
BMS version: bms3.6-10.0
SELF_TEST mode
SELF-TEST LEDs: START
SELF-TEST LEDs: PASS
CRC of saved data doesn't match!
Setting old values!
nothing/wrong saved!
SELF-TEST GPIO: START
WARNING: Toggling PTE8 to high and back to low!
SELF-TEST SBC: START
Setting SBC to normal mode!
SELF-TEST SBC: PASS
SELF-TEST BCC: START
WARNING: battery temperature sensor is disabled!
If this needs to be enabled write: "bms set sensor-enable 1" in the terminal
SELF-TEST BCC: PASS
SELF-TEST GATE: START
SELF-TEST GATE: PASS
SELF-TEST CURRENT_SENSE: START
SELF-TEST CURRENT_SENSE: PASS
SELF-TEST NFC: START
SELF-TEST NFC: PASS
WARNING: putting NFC in hard power-down mode
SELF-TEST A1007: START
SELF-TEST A1007: PASS
SELF-TEST GPIO: PASS
ALL SELF-TESTS PASSED!
BMS main loop!
INIT mode
NORMAL mode
Started

NuttShell (NSH) NuttX-10.0.0
nsh> 

first time software configuration of the BMS

It is highly recommended that you check each parameters in Parameters of the BMS and make sure to configure each parameter. Use "bms get all" to get each parameter and it's value, so you could configure each one for your battery. Some parameters you would like to configure are:

• a-rem (the remaining capacity)

  • the BMS does a guess on what the remaining charge is based on a OCV(open cell voltage)/SoC (state of charge) table from one specific battery, but every battery is different.

• a-full (the full charge capacity of the battery)

  • while charging the BMS will calculate this based on a-rem)

• model-name (the name of the battery)

• n-cells (the amount of cells of the battery)

• a-factory (the factory capacity of the battery)

• i-charge-full (the end of charge current of the battery (could be 10% from i-charge-max))

• i-charge-max (the maximum charge current)

• sensor-enable (to enable the battery temperature sensor)